Panic Bars & Exit Devices Installation

Life-Safety Exit Hardware That Keeps Austin Businesses Code Compliant

Panic bars save lives during emergencies - but only if they’re properly installed, fire-rated for the application, and maintained to work reliably under panic conditions. A failed panic bar during a fire evacuation isn’t just an inconvenience - it’s a potential tragedy and a massive liability.

South Austin Locksmith specializes in code-compliant panic bar and exit device installation for commercial properties throughout Travis Heights, Bouldin Creek, and South Austin. We work exclusively with top-tier manufacturers (Von Duprin, Sargent, Yale) whose products meet International Building Code (IBC), NFPA 101 Life Safety Code, and Americans with Disabilities Act (ADA) requirements.

Our commercial-grade installations ensure instant egress from inside (the primary life-safety function) while providing secure locking from outside (the business security requirement). Whether you need basic rim panic bars for office suites, mortise exit devices for exterior glass doors, or vertical rod devices for double-door assemblies, we design solutions that pass fire marshal inspection and function reliably for 15-20+ years.

Emergency panic bar repair available 24/7 - (512) 298-2557. When exit hardware fails, occupants are trapped and code violations accumulate. We respond within 2 hours for emergency repairs throughout South Austin.

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Understanding Panic Bar Types and Applications

Panic hardware comes in four main configurations, each designed for specific door types and security/aesthetic requirements:

Rim-Style Panic Bars (Most Common)

How it works:

• Horizontal push-bar mounted on inside door surface
• Connected to rim-mounted latch mechanism
• Latch extends horizontally into strike on frame
• Push bar → latch retracts → door opens

Best applications:

• Single doors with solid cores
• Office suite exits
• Interior stairwell doors
• Areas where aesthetics matter less than function
• Budget-conscious installations

Advantages:

• Lowest cost ($350-$550 installed)
• Easiest installation (surface-mounted, no mortise prep)
• Simplest maintenance and repair
• Widest selection of models and finishes
• Can add electric strike for access control

Limitations:

• Visible latch box on door face (aesthetic concern)
• Not suitable for narrow stile doors
• Limited on full-height glass applications
• Less secure than mortise alternatives

Popular models:

• Von Duprin 99 series (heavy commercial)
• Von Duprin 9975 (medium commercial)
• Sargent 80 series
• Yale 7100 series

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Mortise Exit Devices (High Security)

How it works:

• Lock body mortised (cut) into door edge
• Push-bar on inside retracts deadlatch
• Separate deadbolt controlled by key cylinder outside
• Heavy-duty mechanism for high-traffic applications

Best applications:

• Main building entrances
• Exterior doors requiring high security
• Heavy-use corridors and lobbies
• Applications needing UL437 security rating
• Premium aesthetic requirements

Advantages:

• Strongest security (deadbolt + deadlatch)
• Cleaner aesthetic (minimal visible hardware)
• Exceptional durability for heavy use
• Integrates well with electric strikes and access control
• Better weather resistance for exterior doors

Limitations:

• Higher cost ($500-$850 installed)
• Requires significant door prep (mortise pocket)
• More complex to install and maintain
• Door must be thick enough (1-3/4” minimum, 2” better)

Popular models:

• Von Duprin 98/9998 series (industry standard)
• Sargent 8200 series
• Yale 8800 series

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Vertical Rod Exit Devices (Double Doors & Glass)

How it works:

• Push-bar activates rods extending up and down
• Top rod latches into header strike
• Bottom rod latches into floor strike
• Both rods retract simultaneously when bar pushed

Best applications:

• Pair of doors (double egress doors)
• Full-height glass doors (storefront, curtain wall)
• Narrow stile aluminum doors
• Applications where rim latch box won’t fit
• Clean aesthetic requirements

Advantages:

• Works on doors with no frame depth for rim latch
• Both door leaves can have panic hardware
• Minimal visible hardware (concealed rod version)
• Effective on very tall doors (up to 10 feet)
• Good for full glass doors

Limitations:

• Highest cost ($800-$1,500 per door installed)
• Requires top and bottom strikes (header prep, floor prep)
• More complex installation
• Bottom rod vulnerable to damage from floor scrubbing equipment
• Adjustment more critical than rim devices

Available styles:

• Concealed Vertical Rod (CVR): Rods hidden in door, premium aesthetic
• Surface Vertical Rod (SVR): Rods visible on door surface, easier service

Popular models:

• Von Duprin 9947/99 CVR
• Von Duprin 9927/99 SVR
• Sargent 80-8200 CVR series

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Delayed Egress Exit Devices (Security + Safety)

Special application:

• Normal push-bar operation delayed 15 seconds
• Alarm sounds immediately when bar pushed
• Door releases after delay or if fire alarm activates
• Prevents unauthorized exit while maintaining life safety

Code requirements for delayed egress:

• Building must have automatic fire detection/alarm system
• Maximum 15-second delay (30 seconds allowed in some occupancies)
• Conspicuous sign: “PUSH UNTIL ALARM SOUNDS. DOOR CAN BE OPENED IN 15 SECONDS”
• Alarm must sound locally at device
• Fire alarm activation immediately releases all delayed egress devices
• Maximum 10 devices per egress path

Common applications:

• Retail stores (anti-shoplifting)
• Hospitals (psych wards, dementia units - requires additional approval)
• Schools (student control during lockdown)
• Warehouses (inventory protection)
• Data centers (access control)

CRITICAL: Delayed egress requires fire marshal approval during plan review. Improper application is serious code violation. We handle documentation and ensure compliant installation.

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Fire Rating and Code Compliance Requirements

Panic hardware lives at the intersection of life safety, building codes, and fire protection - getting it wrong means failed inspections, re-work costs, insurance issues, and liability exposure.

Fire Door Assembly Requirements

When panic hardware is installed on fire-rated doors, the entire assembly must be certified:

3-Hour Fire Doors:

• Vault rooms, vertical shafts, some stairwells
• Panic device must be 3-hour rated
• All components (hinges, strikes, closers) must match rating
• UL label required on door, frame, and hardware

90-Minute Fire Doors:

• Corridor walls, occupancy separations
• Common in multi-tenant office buildings
• Exit devices must be 90-minute rated

20-Minute Fire Doors:

• Minimum rating for doors in 1-hour fire walls
• Most panic bars meet this requirement

Testing and Certification:

• UL 10C (Positive Pressure Fire Tests)
• Panic device must remain operable during entire fire duration
• Latch must remain engaged (door doesn’t open from heat)
• No flame passage through latch opening

Common compliance failures:

• Using non-fire-rated panic bar on fire door (most frequent violation)
• Missing or incorrect UL label
• Mixing manufacturers (Von Duprin device with Sargent strike - breaks UL listing)
• Field modifications (drilling/welding on device voids fire rating)
• Using wood screws instead of through-bolts on hollow metal doors

South Austin Locksmith maintains UL listing by using complete manufacturer assemblies, proper fasteners, and documented installation procedures.

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ADA Compliance (Americans with Disabilities Act)

Operating force limits:

• Maximum 5 pounds force to activate panic bar
• Measured at center of push-bar
• New installations routinely adjusted to 3-4 lbs
• Door closer back-check must not exceed 5 lbs combined

Installation height:

• Push-bar must be 34-48 inches above finished floor
• Centered vertically on door is standard (typically 38-40”)
• Consistent height on all doors within building

One-hand operation:

• Must operate with closed fist, loose grip, or forearm pressure
• No tight grasping, pinching, or twisting
• No keys, special knowledge, or excessive force

Operable hardware:

• Can’t require two-hand operation (thumb-turn AND push-bar)
• Delayed egress allowed but delay can’t exceed 15 seconds for ADA

Testing during installation: We use force gauges to verify ADA compliance before completing installation. Documentation provided for accessibility compliance records.

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Electric Panic Bars - Integration with Access Control

Modern commercial buildings require secure access from outside, instant egress from inside - electric panic hardware provides both:

Exit Device + Electric Strike

How it works:

• Panic bar with deadlatch on inside
• Electric strike in frame replaces mechanical strike
• Card reader/keypad outside controls strike
• Valid credential → strike retracts → door opens from outside
• Push-bar ALWAYS works from inside (fail-safe egress)

Advantages:

• Audit trail of who accessed when
• Schedule-based access (business hours only)
• Instant deactivation of lost credentials
• No keys to manage or re-key
• Integrates with building access control system

Wiring requirements:

• 12/24 VDC electric strike power
• Monitoring (DPS - door position switch)
• Request-to-exit (REX) sensor to prevent alarm on egress
• Access control panel connection

Fail-safe vs fail-secure:

• Fail-safe: Power failure = strike unlocked (most panic hardware applications)
• Fail-secure: Power failure = strike locked (only allowed with mechanical bypass)

Code compliance:

• Fire alarm activation must unlock all doors (life safety requirement)
• Power failure during fire = strikes must unlock
• Panic bar must work regardless of power/control panel status

Common installations:

• Office building main entrances
• Multi-tenant building suite doors
• School classroom doors (lockdown + normal egress)
• Retail back-of-house exits

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Exit Device with Electrified Trim

How it works:

• Mortise panic device with motorized outside trim
• Motor retracts deadbolt when valid credential presented
• Inside push-bar always works
• Can include cylinder override

Advantages:

• Audit trail with high security deadbolt
• Cleaner wiring (power in device, not separate strike)
• Better weather resistance (fewer penetrations)
• Credential + deadbolt = very high security

Applications:

• Exterior doors with high security requirements
• Areas needing UL437 high security rating
• Locations with difficult strike wiring
• Premium installations wanting best aesthetics

Popular models:

• Von Duprin 98/99 with EL trim
• Von Duprin 9998 with EL9975
• Sargent 8200 with electrified trim

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Delayed Egress with Access Control

Combined functionality:

• Normal outside access via credentials (card/PIN)
• Inside push activates 15-second delay + alarm
• Valid credential from outside = instant entry (no delay)
• Fire alarm = instant release

Applications:

• Retail: Controlled entrance, anti-theft exit
• Healthcare: Secure units with managed access
• IT/Data: Server room protection
• Warehouse: Inventory control points

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Installation Process and Timeline

1. Code Compliance Assessment (Day 1)

Before any hardware installation:

• Review building occupancy classification
• Calculate occupant load for door assembly
• Verify fire rating requirements (if fire door)
• Check existing door/frame compatibility
• Confirm egress path code requirements

Common issues discovered:

• Door too thin for mortise device (need rim instead)
• Frame strike pocket interference with masonry/steel
• Fire rating mismatch (3-hour device on 90-minute door)
• Double doors requiring vertical rod but client expected rim
• Delayed egress not allowed for occupancy type

Deliverable: Written specification with correct device type, fire rating, ADA compliance plan

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2. Hardware Selection and Ordering (Day 1-3)

Device selection based on:

• Door type (wood, hollow metal, aluminum, glass)
• Traffic level (light, medium, heavy, severe)
• Security requirements (deadlatch only vs. deadbolt)
• Aesthetic preferences (finish, touchpad style)
• Budget constraints

Finish coordination:

• US26D (satin chrome) - most common, durable
• US32D (satin stainless steel) - coastal, high-corrosion
• US10B (oil-rubbed bronze) - traditional aesthetic
• US3 (bright brass) - hospitality, upscale retail

Lead times:

• Stock configurations: 1-3 days local warehouse
• Special orders: 7-14 days from manufacturer
• Custom finishes: 4-6 weeks
• Fire-rated assemblies: Verify UL listing before order

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3. Door Preparation and Installation (Day 3-5)

Pre-installation:

• Verify door swing, hand, hinge type
• Check frame condition and strike location
• Confirm door thickness and rail dimensions

Rim panic bar installation (2-3 hours):

1. Mount panic device on inside door surface
2. Template and drill for cylinder (if outside access)
3. Install strike on frame (verify engagement)
4. Adjust latch throw and vertical alignment
5. Install outside trim (if applicable)
6. Test operation, measure opening force
7. Install dogging key cylinder (if required)

Mortise device installation (4-6 hours):

1. Mortise door edge for lock body (precision routing)
2. Drill for cylinder and thumbturn
3. Install lock body in mortise pocket
4. Mount panic touchpad on inside
5. Install outside trim with cylinder
6. Route for electric strike wiring (if applicable)
7. Install strike in frame
8. Adjust lock for proper operation
9. Test all functions (latch, deadbolt, dogging, cylinder override)

Vertical rod installation (5-8 hours):

1. Prepare door for top and bottom rod routing
2. Install touchpad and rod mechanism
3. Template header for top strike
4. Core drill/cut header strike pocket
5. Template floor for bottom strike
6. Core drill floor, install floor strike
7. Adjust rod throw and latching
8. Test full operation under load

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4. Integration and Testing (Day 5+)

For electric installations:

• Run low-voltage wiring from access panel
• Install electric strike or electrified trim
• Mount card reader/keypad outside
• Program access control system
• Configure door monitoring (DPS)
• Set up REX sensor if required
• Test fail-safe operation
• Verify fire alarm integration

Code compliance testing:

• Measure and document operating force (must be ≤5 lbs)
• Verify panic bar height (34-48” AFF)
• Test delayed egress timing (if applicable)
• Confirm proper labeling and signage
• Photograph installation for records

Function testing:

• Door closes and latches properly
• Push-bar operates smoothly
• Outside access works (key/card/PIN)
• Alarm functions (if delayed egress)
• Fire alarm releases device (if integrated)
• ADA compliance verified

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5. Fire Marshal Approval and Documentation

Required documentation:

• UL label numbers (door, frame, panic device)
• Installation photos
• Operating force measurements
• Wiring diagrams (if electric)
• Manufacturer cutsheets and compliance letters

Inspection items fire marshal verifies:

• Correct fire rating for application
• UL-listed complete assembly
• Proper mounting (through-bolts on hollow metal)
• Operating force ≤5 lbs
• Correct signage (delayed egress, fire door)
• No field modifications that void listings
• Closer adjusted properly (positive latching)

South Austin Locksmith provides:

• Installation certification letter
• Compliance documentation package
• Direct coordination with fire marshal for inspections
• Re-inspection if adjustments needed

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Maintenance and Service

Panic bars are life-safety devices - regular maintenance isn’t optional, it’s a code requirement and liability protection:

Annual Inspection and Adjustment

Inspection checklist (per NFPA 80):

• ☐ Operating force test (must remain ≤5 lbs)
• ☐ Push-bar function (smooth, no binding)
• ☐ Latch engagement (minimum 1/2” throw)
• ☐ Cylinder operation (outside access)
• ☐ Door closer adjustment (positive latching, controlled swing)
• ☐ Hinge condition (no loose screws, proper clearance)
• ☐ Strike condition (no wear, proper alignment)
• ☐ Touchpad condition (no cracks, broken components)
• ☐ Fire door label present and legible
• ☐ Signage correct and visible (fire door, delayed egress)

Common maintenance items:

• Lubricate latch mechanism (every 6 months)
• Tighten mounting screws (vibration causes loosening)
• Adjust strike for proper latch engagement
• Replace worn touchpad foam pads
• Clean and lubricate cylinder
• Test and adjust door closer

Service intervals:

• High-traffic doors: Quarterly inspection
• Medium-traffic: Semi-annual
• Low-traffic: Annual minimum
• After any impact/damage: Immediate inspection

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Common Failures and Emergency Repairs

Latch won’t retract (most common):

• Cause: Worn mechanism, broken spring, misalignment
• Temporary fix: None - door can’t secure properly
• Repair: Touchpad mechanism replacement ($200-$350)
• Timeline: 2-4 hours emergency service

Push-bar cracked or broken:

• Cause: Impact damage, age, cheap hardware
• Temporary fix: Tape warning on door, prop open (security risk)
• Repair: Touchpad replacement
• Timeline: Same-day if parts available

Latch doesn’t engage strike:

• Cause: Door sag, strike misalignment, worn latch
• Temporary fix: Adjust strike position
• Repair: Realign strike, adjust hinges, replace worn parts
• Timeline: 1-2 hours

Cylinder won’t turn:

• Cause: Broken cam, worn cylinder, wrong key
• Temporary fix: Access from inside only
• Repair: Cylinder replacement
• Timeline: 30 minutes to 2 hours

Touchpad loose or rattling:

• Cause: Mounting screw loosening (common on hollow metal)
• Temporary fix: Tighten visible screws
• Repair: Through-bolt replacement, possibly new touchpad
• Timeline: 1-2 hours

Electric strike not releasing:

• Cause: Power failure, wiring issue, burned coil, mechanical binding
• Temporary fix: Manual override if available
• Repair: Strike replacement, wiring repair, power supply check
• Timeline: 2-4 hours including diagnosis

24/7 Emergency Service: Panic bar failures are life-safety emergencies - we respond within 2 hours throughout South Austin. Temporary security measures implemented if replacement required overnight.

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Frequently Asked Questions

What’s the difference between a panic bar and an exit device?

These terms are often used interchangeably, but there’s a technical distinction:

“Panic bar” (or “crash bar”) typically refers to rim-style devices with a horizontal bar that crosses the width of the door. You push the bar, the latch retracts, the door opens. This is the classic design most people visualize.

“Exit device” is the broader industry term that encompasses all types of panic hardware:

• Rim exit devices: The classic “panic bar” with surface-mounted latch
• Mortise exit devices: Lock body recessed into door edge
• Vertical rod devices: Rods extending up and down into frame
• Surface vertical rod: Vertical rods mounted on door surface

Code language uses “exit device” - IBC requires “panic hardware or exit device” on doors serving specific occupancies. All panic bars are exit devices, but not all exit devices look like traditional panic bars.

South Austin Locksmith installs all types and ensures your specific door configuration, occupancy type, and security requirements are met with the appropriate device style per IBC and NFPA requirements.

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When is a panic bar required by code?

International Building Code (IBC) Section 1010.1.10 and NFPA 101 Life Safety Code Section 7.2.1.7 specify when panic hardware is mandatory:

Assembly or Educational Occupancies:

• Doors serving occupant load of 50 or more people
• Calculated by dividing square footage by occupant load factor
• Example: 2,000 sq ft restaurant ÷ 15 sq ft per person = 133 occupants → panic hardware required

High-Hazard Occupancies:

• Any occupant load if building is classified as high-hazard (H occupancy)
• Includes certain chemical storage, manufacturing facilities

Specific doors regardless of count:

• Main exits from assembly spaces (theaters, churches, gyms, auditoriums)
• Horizontal exits in some applications
• Stairwell re-entry doors in buildings over certain heights

Delayed egress (special case):

• Allowed with 15-30 second delay depending on occupancy
• Requires automatic fire alarm system
• Must have conspicuous signage
• Fire alarm activation immediately releases all delayed egress doors

Additional code requirements:

• Maximum operating force: 5 pounds (ADA requirement)
• Installation height: 34-48 inches above finished floor
• Operation: Single motion, no keys, tools, or special knowledge required

Fire marshal inspections verify these requirements during certificate of occupancy. Non-compliance results in failed inspection, delayed opening, and expensive re-work.

South Austin Locksmith ensures first-time code compliance with proper occupant load calculations, correct device selection, and installation documentation for inspection.

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Can panic bars be locked from the outside?

Yes - and this is standard practice for nearly all commercial installations. The entire point of panic hardware is to provide secure locking from outside, instant egress from inside.

Common locking configurations:

1. Rim Panic with Deadlatch (Most Common)

• Deadlatch automatically locks when door closes
• Key cylinder outside retracts latch for entry
• Inside push-bar always works (no key required)
• Application: Office suites, interior doors, low-security areas
• Cost: $350-$550 installed

2. Mortise Panic with Deadbolt (High Security)

• Separate deadbolt controlled by key cylinder outside, thumbturn inside
• Push-bar retracts only the latch
• Deadbolt must be manually engaged/retracted
• Application: Exterior doors, high-security areas, after-hours security
• Cost: $500-$850 installed

3. Electric Strike Integration

• Outside access via card reader, keypad, or smartphone
• Electric strike retracts when valid credential presented
• Inside push-bar always works
• Provides audit trail of who accessed when
• Application: Modern office buildings, access-controlled facilities
• Cost: $800-$1,500 per door with access control integration

4. Key Cylinder Dogging

• Special key cylinder allows push-bar to be “dogged” (held retracted)
• Door operates as free-swinging (no latching)
• Used during business hours for high-traffic entries
• Must be manually “undogged” to restore latching
• Application: Retail storefronts, restaurant entrances during business hours

CRITICAL CODE REQUIREMENT: Inside egress must NEVER require a key, tool, or special knowledge. The push-bar must operate at all times from inside, regardless of outside lock status. Requiring a key from inside to exit is a serious code violation and life-safety hazard.

Common violations we encounter:

• Deadbolt with no thumbturn on inside (key required both sides)
• Panic bar “dogged” permanently with no automatic release
• Chains or additional locks added to panic-equipped doors
• Key-operated switches that disable panic function

These violations result in failed fire marshal inspections, insurance issues, and massive liability if anyone is trapped during an emergency.

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What are vertical rod exit devices and when do I need them?

Vertical rod exit devices are panic hardware where pushing the touchpad activates rods that extend vertically into strikes at the top and bottom of the door frame (rather than a single horizontal latch).

How they work:

1. User pushes touchpad/bar
2. Internal mechanism simultaneously retracts both rods
3. Top rod disengages from header strike
4. Bottom rod disengages from floor strike
5. Door opens

When vertical rods are required or preferred:

1. Pair of Doors (Double Egress Doors)

• Problem: On double doors, active leaf has room for rim latch, but inactive leaf has no frame to latch into (it closes against active leaf)
• Solution: Vertical rod on inactive leaf latches into header and floor, securing it independently
• Both leaves operable: Each leaf can have its own panic hardware for wide egress path
• Code requirement: If both leaves required for egress width calculation, both need panic hardware

2. Full-Height Glass Doors

• Problem: Glass doors often have glass from top to bottom - no solid rail deep enough for rim latch box
• Solution: Vertical rod hardware mounts in narrow door edge, rods extend vertically
• Applications: Storefront entrances, curtain wall systems, modern glass office fronts

3. Narrow Stile Aluminum Doors

• Problem: Aluminum storefront doors have narrow vertical rails (stiles) - not enough width for mortise lock body
• Solution: Vertical rod fits in narrow stile
• Common: 2-1/4” stile doors can’t fit mortise device, vertical rod installs cleanly

4. Aesthetic Preference

• Concealed vertical rod (CVR): Rods hidden completely inside door, minimal visible hardware
• Result: Clean appearance, only touchpad visible from inside, nearly invisible from outside
• Applications: High-end office lobbies, executive suites, architectural glass installations

5. Very Tall Doors

• Problem: Doors over 8 feet tall have significant lateral movement at top
• Solution: Top and bottom latching points stabilize door, prevent bowing
• Applications: Atriums, hotel lobbies, theaters

Advantages of vertical rods:

• Works on doors with no room for horizontal latch
• Both door leaves can be panic-equipped
• Minimal visible hardware (CVR models)
• Effective on extreme door heights
• Good for full-glass aesthetic

Disadvantages:

• Cost: 40-60% more than rim devices ($800-$1,500 vs. $350-$550)
• Installation complexity: Requires header preparation and floor strike installation
• Maintenance: Bottom rod vulnerable to damage from floor equipment, salt, water
• Adjustment critical: Top and bottom rods must engage simultaneously - requires precise setup

Two styles available:

Concealed Vertical Rod (CVR):

• Rods hidden inside door
• Premium aesthetic
• More expensive
• Requires routing inside door
• Best for: High-end installations, glass doors where appearance matters

Surface Vertical Rod (SVR):

• Rods mounted on door surface
• Easier installation
• Lower cost
• Easier maintenance and adjustment
• Best for: Utility/service exits, budget-conscious projects, easier future service

Popular vertical rod models:

• Von Duprin 9947/99 CVR (concealed)
• Von Duprin 9927/99 SVR (surface)
• Sargent 80-8200 CVR
• Yale 8800 vertical rod series

Installation note: Floor strike requires core drilling concrete or careful placement in raised floor systems. Header strike requires access above ceiling or structural coordination.

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How much does it cost to replace or repair a panic bar?

The “repair vs. replace” decision depends on failure type, device age, and strategic considerations:

Repair Costs ($150-$450)

Simple adjustments and minor repairs:

• Latch misalignment: $150-$250 (adjust strike, realign door, hinge repair)
• Worn touchpad foam: $180-$280 (replace internal foam pads, adjust spring tension)
• Loose mounting screws: $150-$200 (through-bolt replacement on hollow metal)
• Sticky mechanism: $180-$250 (disassemble, clean, lubricate, adjust)
• Damaged cylinder: $200-$350 (cylinder replacement, rekey)
• Broken dogging mechanism: $250-$400 (dogging assembly replacement)

When repair makes sense:

• Device less than 10 years old
• Single isolated problem
• Quality brand (Von Duprin, Sargent, Yale)
• Parts readily available
• Device otherwise functioning well

Replacement Costs ($350-$2,500+ installed)

When replacement is necessary or recommended:

Severe damage:

• Cracked touchpad housing
• Bent panic bar beyond repair
• Corrosion damage (salt exposure, water infiltration)
• Impact damage to internal mechanism
• Multiple failed components

Code compliance upgrade:

• Non-UL listed device on fire door
• ADA non-compliant device (>5 lbs force, wrong height)
• Obsolete model no longer meeting code
• Adding delayed egress or access control integration

Strategic replacement timing:

• Device 15+ years old with multiple prior repairs
• Manufacturer discontinuation (parts no longer available)
• Building renovation (upgrade while walls are open)
• Security upgrade (adding electric integration)

Replacement pricing by type:

Device Type	Installed Cost	Timeline
Rim Panic Bar	$350-$550	Same day
Mortise Exit Device	$500-$850	1-2 days
Vertical Rod (CVR)	$900-$1,500	2-3 days
Electric Rim + Strike	$800-$1,200	2-4 days
Electrified Mortise	$1,200-$2,000	3-5 days
Delayed Egress	$1,500-$2,500	4-7 days

Includes: Device, installation, adjustment, code compliance verification, documentation

Decision Framework: Repair vs. Replace

Repair if:

• ✓ Device age <10 years
• ✓ Single component failure
• ✓ Parts available within 3 days
• ✓ Repair cost <40% of replacement
• ✓ No code compliance issues
• ✓ Device history shows reliability

Replace if:

• ✗ Device age >15 years
• ✗ Multiple failures in past 2 years
• ✗ Parts discontinued or long lead time
• ✗ Repair cost >50% of replacement
• ✗ Code compliance questions
• ✗ Security upgrade desired
• ✗ Access control integration planned

ROI consideration: Modern panic bars last 20-25 years with proper maintenance. If your device is 15+ years old and experiencing frequent failures, replacement delivers better long-term value than serial repairs.

New devices offer:

• Improved ADA compliance (lower operating forces)
• Better integration with access control
• Enhanced durability (better materials, better design)
• Warranty protection (typically 3 years on new devices)

Emergency Service

Panic bar failures are life-safety emergencies - occupants may be trapped, fire egress compromised, code violations accumulating by the hour.

South Austin Locksmith emergency response:

• Call (512) 298-2557 - 24/7 emergency line
• 2-hour response time throughout South Austin
• Temporary security measures if overnight replacement needed
• Documentation for insurance and fire marshal
• Code-compliant solutions that pass inspection first time

After-hours failures: If complete replacement required but parts not available until morning, we implement temporary security:

• Removable barricade from inside (maintains egress)
• Temporary panic hardware (if available in truck stock)
• Security patrol notification
• Documented temporary measures for liability protection

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What are the best panic bar brands for commercial buildings?

Three manufacturers dominate commercial-grade panic hardware - choosing among them depends on specific requirements, budget, and long-term service needs:

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Von Duprin (Allegion) - Industry Standard

Market position: Premium brand, widest selection, highest market share in commercial construction

Popular series:

• 99 series (rim): Heavy commercial, severe-duty, 2 million cycle rating
• 9975 series (rim): Medium commercial, 1 million cycles, most common installation
• 98/9998 series (mortise): Premium mortise exit device, excellent security
• 9947/9927 (vertical rod): CVR and SVR options for specialized applications
• Chexit series: Delayed egress with UL1034 listing

Advantages:

• Parts availability: Nearly universal - any commercial locksmith stocks Von Duprin parts
• Longevity: 20-25 year lifespan with proper maintenance
• Electric integration: Excellent compatibility with access control (HID, Lenel, Software House)
• Fire ratings: Complete UL-listed assemblies for 20-minute through 3-hour doors
• Service network: Nationwide support, technical assistance readily available

Disadvantages:

• Price: 15-25% premium over Sargent/Yale
• Complexity: Some models have more parts (more service time for repairs)

Best for:

• High-traffic applications requiring maximum durability
• Projects where long-term parts availability critical
• Fire-rated assemblies requiring UL documentation
• Integration with enterprise access control systems

Typical pricing:

• 9975 rim device: $420-$550 installed
• 9998 mortise: $650-$850 installed
• 9947 CVR vertical rod: $1,100-$1,500 installed

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Sargent (ASSA ABLOY) - Strong Commercial Alternative

Market position: Premium commercial brand, strong in institutional markets (schools, government, healthcare)

Popular series:

• 80 series (rim): Workhorse for offices, retail, light-commercial
• 8200 series (mortise): Excellent mortise exit device, competitive with Von Duprin 98/9998
• Concealed vertical rod: Particularly strong in this application
• Sargent Exit Device with electrified trim: Clean integration

Advantages:

• Value proposition: 10-15% less than Von Duprin, comparable quality
• Aesthetic designs: Clean, modern appearance options
• Institutional strength: Widely specified for schools (K-12 and university)
• Surface vertical rod: Excellent execution in this category
• Fire ratings: Complete UL listings comparable to Von Duprin

Disadvantages:

• Parts availability: Good but not as universal as Von Duprin (may wait 2-3 days for specialty parts)
• Market share: Smaller installed base than Von Duprin (service technician familiarity varies)

Best for:

• Educational facilities (Sargent’s strength)
• Budget-conscious projects without compromising quality
• Surface vertical rod applications
• Architectural projects valuing aesthetic design

Typical pricing:

• 80 series rim: $380-$480 installed
• 8200 mortise: $550-$750 installed
• CVR vertical rod: $950-$1,350 installed

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Yale (ASSA ABLOY) - Value Commercial Brand

Market position: Mid-tier commercial, good quality at accessible price point

Popular series:

• 7000 series: General commercial workhorse
• 8800 series: Mortise and vertical rod options
• 7100 rim series: Light-commercial applications

Advantages:

• Price: 20-30% less than Von Duprin
• Adequate performance: Meets code, adequate durability for medium-traffic
• Availability: Readily available through commercial supply
• ASSA ABLOY backing: Support from larger parent company

Disadvantages:

• Durability questions: Shorter lifespan in heavy-use applications
• Parts availability: More limited selection than top brands
• Cycle rating: Lower than Von Duprin/Sargent premium lines

Best for:

• Budget-conscious commercial projects
• Low to medium traffic applications
• Tenant improvements where longevity less critical
• Rental properties balancing cost and code compliance

Typical pricing:

• 7100 rim series: $320-$420 installed
• 8800 mortise: $480-$650 installed

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Brands to Avoid

Generic/imported panic hardware:

• Unknown manufacturers
• Amazon/online-only brands
• Non-UL listed devices
• Very low-cost options (<$150 retail)

Problems:

• Parts availability: Nonexistent after 2-3 years
• Quality inconsistent: Castings break, mechanisms fail early
• UL listing questions: May claim listing but not actually certified
• Fire marshal rejection: Generic devices routinely rejected at inspection
• Liability: Failure during emergency creates massive exposure

False economy: Saving $150 on device costs $1,200+ in labor to replace failed device, plus fire marshal re-inspection fees, occupancy delay costs.

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Our Recommendation

For most South Austin commercial installations:

Primary choice: Von Duprin

• Worth the premium for heavy-use doors (main entrances, high-traffic corridors)
• Best long-term value due to parts availability and longevity
• Choose when fire-rating documentation critical
• Specify for access control integration projects

Value alternative: Sargent

• Excellent choice for schools, government, healthcare
• Use for medium-traffic applications where budget matters
• Good for surface vertical rod applications
• Specify when aesthetic design valued

Budget option: Yale 7000 series

• Adequate for light-commercial office suites
• Use on interior doors, low-traffic exits
• Good for tenant improvement projects
• Choose when upfront cost critical and traffic light

Never compromise on life safety - stick with UL-listed devices from established manufacturers. The cost difference is minimal compared to re-work, failed inspections, and liability exposure from inferior products.

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Professional Installation Matters

DIY panic bar installation fails at code compliance, not installation itself. Mounting the device to the door is straightforward - but ensuring the complete assembly meets IBC, NFPA, UL, and ADA requirements requires specialized knowledge:

• Fire-rated assemblies must use complete manufacturer systems (mixing brands voids UL listing)
• Operating force must be tested and documented (5 lbs maximum, we verify with calibrated gauge)
• Through-bolts required on hollow metal doors (wood screws void fire rating and fail in panic situations)
• Strike must be UL-listed as assembly with the panic device (field modifications prohibited)
• ADA height compliance (34-48” AFF) and one-hand operation verified
• Coordination with door closers to maintain positive latching while staying under 5 lbs total force

South Austin Locksmith provides:

• Code compliance documentation for fire marshal inspection
• UL-listed complete assemblies with proper installation
• ADA compliance verification with documented force testing
• Integration with access control (electric strikes, electrified trim, delayed egress)
• Emergency repair service 24/7 when panic hardware fails
• Maintenance programs to prevent failures and maintain code compliance

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Get Code-Compliant Panic Bar Installation

Don’t risk failed inspections, code violations, or liability from improper panic hardware. South Austin Locksmith installs code-compliant exit devices that pass fire marshal inspection the first time and function reliably for 20+ years.

Our services include:

• Free code compliance assessment and device selection
• Von Duprin, Sargent, Yale certified installation
• Fire-rated assemblies with UL documentation
• ADA compliance testing and certification
• Electric integration with access control systems
• Delayed egress installations with fire alarm coordination
• Emergency repair service 24/7
• Annual maintenance and inspection programs

Serving South Austin commercial properties: Travis Heights, Bouldin Creek, Zilker, South Congress, Barton Hills, South Lamar - all 78704/78745/78748 areas. Same-day installation available for most configurations.

Call (512) 298-2557 for free consultation on panic bar installation or replacement. Let’s ensure your emergency exits meet code and protect your occupants.

Emergency panic bar repair: Available 24/7 - we respond within 2 hours when exit hardware fails. Your safety and code compliance can’t wait until Monday.